SPONGE CAKE LINES

Complete turn-key solutions for sponge-cake based product with integrated automated filling and decoration systems
 

GORRERI'S EXPERIENCE


50 years of know-how, high-tech solutions and attention to every single detail.
Here's how our Sponge-Cake Lines are designed.
Because Sponge-Cake needs care, experience and passion.


A FEW WORDS TO DESCRIBE US…

 

  • COMPETENCE
  • RELIABILITY
  • EXPERIENCE
  • PASSION

 
 
 

RECOGNIZE A GORRERI MACHINERY

We entirely engineer and realize in Italy Turn-key Projects for big production sites, Complete Lines and Machines for every kind of need.
We help our customer to optimize and rationalize production process, guaranteeing in an high qualified after sale service, consisting of 50 years of experience, both in the designing and in the after sale process.
 
• Simple and fast maintenance
• Assembly and dismount without using keys or tools
• High technologic touch screen panels and interconnectable with the business management
• Installation of the best components on the market
• Intuitive working systems and easy to use
• High flexibility
• Entirely sanificable
• High performance with reduction to minimum of the waste
• Installation of the most recent and innovative technologies
• Thought to optimize the production process
• Clean, simple and essential design
• Entirely in stainless steel
 
  
THERE IS NO PERFECT SPONGE CAKE BASED PRODUCT WITHOUT A PERFECT SPONGE CAKE BATTER.
 
 
Turbomixers, Premixers and Complete Mixing Groups able to prepare batters quickly, perfectly mixed and homogenized with very low density of the finished product. Our continuous mixing technologies merge the practicality and the uniformity of the finished product typical of the continuous mixings, as well as the high technology level, the speed and the result perfection which can be guaranteed only by the patented VERTIMIX© system. Thanks to the vertical head and the patented VERTIMIX© technology, unique in the world, by GTM and GMG series, it is possible to obtain batters that no other mixing system on the market can produce.
 

STOP TO THICKENING AND EMULSIFYING AGENTS
  • Reduction of the calories
  • High commercial value of the finished product
  • Continuous production and without break downs
  • Uniformity of the finished product
  • Batter of artisan quality
 



ALL THIS MAKES GORRERI A REFERENCE POINT FOR THE CONFECTIONERY INDUSTRY ALL OVER THE WORLD

 

 

SPECIAL PRODUCTS

 

G-ROLL SYSTEM
A sophisticated and precise technology that includes all the Gorreri's experience and
reliability to roll-up together multi-taste and multi-color sponge-cake strips with
chocolate, jam or cream fillings


G-TUBE SYSTEM
A unique technology able to create a sponge-cake tube of every taste or color, with a
double extrusion of cream and jam, chocolate or icing, enrobed, decorated or grained

 







 

 

DETAILS

 

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Click on the plus buttons to discover the line details.

 

Sponge cake carpet cutting

Sponge cake carpet longitudinal cutting into strips

 

Dip wetting

Dip wetting syrup solution

 

Creams/Jams distribution

Creams/Jams distribution manifolds with specific design of the extruding nozzles

 

Strips overlapping with ploughs

 

Sponge cake strips overlapping with ploughs

 

Strips overlapping with belt conveyor

Sponge cake third strips (or more) overlapping with belt conveyor

 

Rolling up system for Mini Swiss Rolls

Rolling up system for Mini Swiss Rolls (available also folding system at two or further folds)

 

Rolling up system for Swiss Roll

Rolling up system for Swiss Roll Large size

 

Rollimix rolling up system

Rollimix rolling up system with cream and jam co-extrusion

 

Rolling up unit for "Girella"

Rolling up unit for sponge cake for product like “Girella”

 

Overhead cooling conveyor

Overhead sponge cake cooling conveyor, the conveyor is made of stainless steel wire-mash

 
       
 

LAY-OUT SOLUTIONS

 


Sponge Cake Line Layout example

Baking oven and cooling conveyor on the same floor, the cooling conveyor is overhead type placed on the working table top

Sponge Cake Line Layout example

The baking oven is placed on a mezzanine structure, the cooling conveyor is placed under the oven mezzanine, at the cooling conveyor exit is placed in line the working table

Sponge Cake Line Layout example

The Baking oven is placed on an higher level floor, the cooling conveyor convey the sponge cake carpet to a lower floor where the working table will be installed

 

Product decoration

 

Gorreri had developed internally his own system of cakes enrobing using Chocolate substitute shower kept liquid trough a sophisticated system of heat exchange, linear cooling tunnel with air heat exchangers and stringers decoration device with Chocolate substitute with different patterns.

 

Gorreri had developed internally his own system of cakes enrobing using Chocolate substitute shower kept liquid trough a sophisticated system of heat exchange, linear cooling tunnel with air heat exchangers and stringers decoration device with Chocolate substitute with different patterns.

Grains distributor

 

Devices for mixed nuts grains distribution, candy fruits diced, chocolate drops, sprinkled on the stuffing cream top; Devices for product topping with shaved chocolates, mixed nuts grains, cocoa in powder, sugar candies, icing sugar and many other substance.  

 

Devices for mixed nuts grains distribution, candy fruits diced, chocolate drops, sprinkled on the stuffing cream top; Devices for product topping with shaved chocolates, mixed nuts grains, cocoa in powder, sugar candies, icing sugar and many other substance.
 

Product Enrobing

 

Product painting with liquid chocolate substitute or shortening.  

 

Product enrobing with liquid chocolate substitute or shortening.  





 

 
 
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